CONSTRUCTION

PRECISION-CRAFTED PERFORMANCE

The backbone of every pontoon lies in the structure, the parts you can’t see.  Just like home construction, every new house looks good from the outside but it’s the attention to detail behind the walls and under the floor that provide either years of enjoyment or summers of frustration and cost.  And like a well built, custom home, a Coach Pontoon takes time to build. We take our time to build it right, and it must pass our Diamond audit before it's allowed to leave our facility.  

At Coach Pontoons, you might say we “over build” our pontoons as compared to the competition. We do this for one reason, we know today’s pontoon owners demand more performance from their pontoons and with our lifetime structural warranty, we have to build every Coach Pontoon to last.

CHASSIS.png

The HDRS platfrom (our pontoon tubes and chassis) consists of interior baffles, power keels, splash fins, and full length interior risers; these components together make the industry's best-built pontoon.

Picture1.png

INTERIOR BAFFLES

SPLASH FINS

POWER KEELS

Power Keels 2.jpg
Full Length Interior Risers.png

FULL LENGTH INTERIOR RISERS REDUCE DECK FLEX

HEAVY DUTY RAIL SYSTEM

(HDRS)

CHASSIS.png
C-CHANNEL.png

The HDRS platform (our pontoon tubes and chassis) consists of interior baffles, power keels, splash fins, and full length interior risers; these components together make the industry's best-built pontoon.

Picture1.png

STRENGTHENING 

 BAFFLES

SPLASH FINS

POWER KEELS3.png
Power Keels 2.jpg

FULLY WELDED C-CHANNEL

EXTENDED REAR DECK

AVERAGE 14.3" HEAVY 

DUTY C-CHANNEL (5 Series or tritoon chassis)

FULLY WELDED BOW WITH

WRAPPED C-CHANNEL PROVIDES SUPERIOR DECK PROTECTION

POWER KEELS

3 INCH SIDE IMPACT RUB RAIL.png

FULL LENGTH INTERIOR RISERS REDUCE DECK FLEX

FULL LENGTH INTERIOR RISERS 2.png

3" SIDE IMPACT RUB RAIL

MARINE GRADE, 7-PLY, PRESSURE TREATED PLYWOOD

THROUGH BOLTS AND TEK SCREWS.png

THROUGH BOLTS AND TEK SCREWS

RATTLE FREE FENCES.png

RAILS | FENCE | FLOORING | FURNITURE

RATTLE FREE FENCES

The above deck components on all Coach Pontoons are constructed for durability, style, feasibility, and comfort. 

25% THICKER PANELS & TALL FENCES

imageedit_1_5350294920.png

INFINITY FLOORING

STAY DRY ROTOCAST |

DROP DOWN HINGES

FULL LENGTH SAFETY GATE STOP 

STORAGE.png

SUSPENSION FOAM PACK

CONVENIENT FLOOR STOPS.jpg

CONVENIENT FLOOR STOPS

IMG_4962.jpg
Coach Lounger Gray.jpg

CUSTOM DIAMOND QUILT

HON_9811.jpg
raised helm 2.png

HELM | ELECTRONICS

Coach Pontoons designs helms for great leg room, ample storage, and easy visibility and access to gauges, switches, and electronics.

DIGITAL DISPLAYS TOGGLE AND BOCCA SWITCH

RAISED FIBERGLASS HELM 5-SERIES

DIGITAL SIMRAD DISPLAYS WITH CUSTOM "COACH" SCREENS 

GUSSI ITALIA STEERING WHEEL AND LIT TOGGLE SWITCHES

IMG_3255.jpg
Xcursion Deutsch Connectors.png

 DEUTSCH CONNECTORS

Coach Simrad Screen.png

RACE RIGGING

PREMIUM SOUND SYSTEM

WET SOUNDS HEAD UNIT

COACH'S SOUND SYSTEM - partners with Wetsounds® - to deliver uncompromising sound. 

imageedit_6_4295781955.png

BAZOOKA 100-WATT BASS TUBES

imageedit_6_4295781955.png

BAZOOKA LED SPEAKERS, REMOTE CONTROLLER

Bazooka LED Speakers with Remote.png
BottomColorBiToon (2).png
Bottom Color Sport.png

PERFORMANCE PACKAGES

Coach Pontoons can handle all your water sports fun with our  two performance packages.   Both performance packages offer three 25”diameter pontoon tubes, full aluminum interlocking under deck wave performance shield, full length power keels, Seastar hydraulic steering, and lifting strakes. Seastar Hydraulic Steering eases steering a pontoon especially in tight turning at higher speeds.

HP Package2.png
Capture.JPG

BI-TOON

STANDARD 3 SERIES

28 GALLON FUEL

RATED UP TO 150 HP

SPORT-TOON

STANDARD 5 SERIES

28 GALLON FUEL

RATED UP TO 200 HP

HP PACKAGE

OPTIONAL ALL SERIES

60 GALLON FUEL

RATED UP TO 400 HP

A.  INTERLOCKING UNDER DECK WAVE PERFORMANCE SHIELD

Performance Technology.JPG

B.  LIFTING STRAKES

C. EXTRUDED SPLASH FINS

D. POWER KEELS

FLC port running good.jpg

Precision-crafted performance, responsive handling, unbelievable feel, just to name a few results of Coach Pontoon's world-class construction.