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CONSTRUCTION

PRECISION-CRAFTED PERFORMANCE

The backbone of every pontoon lies in the structure, the parts you can’t see.  Just like home construction, every new house looks good from the outside but it’s the attention to detail behind the walls and under the floor that provide either years of enjoyment or summers of frustration and cost.  And like a well built, custom home, a Coach Pontoon takes time to build. We take our time to build it right, and it must pass our Diamond audit before it's allowed to leave our facility.  

At Coach Pontoons, you might say we “over build” our pontoons as compared to the competition. We do this for one reason, we know today’s pontoon owners demand more performance from their pontoons and with our lifetime structural warranty, we have to build every Coach Pontoon to last.

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The HDRS platfrom (our pontoon tubes and chassis) consists of interior baffles, power keels, splash fins, and full length interior risers; these components together make the industry's best-built pontoon.

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INTERIOR BAFFLES

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SPLASH FINS

POWER KEELS

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FULL LENGTH INTERIOR RISERS REDUCE DECK FLEX

HEAVY DUTY RAIL SYSTEM

(HDRS)

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The HDRS platform (our pontoon tubes and chassis) consists of interior baffles, power keels, splash fins, and full length interior risers; these components together make the industry's best-built pontoon.

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STRENGTHENING 

 BAFFLES

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SPLASH FINS

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FULLY WELDED C-CHANNEL

EXTENDED REAR DECK

AVERAGE 14.3" HEAVY 

DUTY C-CHANNEL (5 Series or tritoon chassis)

FULLY WELDED BOW WITH

WRAPPED C-CHANNEL PROVIDES SUPERIOR DECK PROTECTION

POWER KEELS

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FULL LENGTH INTERIOR RISERS REDUCE DECK FLEX

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3" SIDE IMPACT RUB RAIL

MARINE GRADE 7-PLY PRESSURE TREATED PLYW

MARINE GRADE, 7-PLY, PRESSURE TREATED PLYWOOD

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THROUGH BOLTS AND TEK SCREWS

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RAILS | FENCE | FLOORING | FURNITURE

RATTLE FREE FENCES

The above deck components on all Coach Pontoons are constructed for durability, style, feasibility, and comfort. 

25% THICKER PANELS & TALL FENCES

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INFINITY FLOORING

STAY DRY ROTOCAST |

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FULL LENGTH SAFETY GATE STOP 

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CONVENIENT FLOOR STOPS

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HELM | ELECTRONICS

Coach Pontoons designs helms for great leg room, ample storage, and easy visibility and access to gauges, switches, and electronics.

DIGITAL DISPLAYS TOGGLE AND BOCCA SWITCH

RAISED FIBERGLASS HELM 5-SERIES

DIGITAL SIMRAD DISPLAYS WITH CUSTOM "COACH" SCREENS 

GUSSI ITALIA STEERING WHEEL AND LIT TOGGLE SWITCHES

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 DEUTSCH CONNECTORS

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RACE RIGGING

PREMIUM SOUND SYSTEM

WET SOUNDS HEAD UNIT

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COACH'S SOUND SYSTEM - partners with Wetsounds® - to deliver uncompromising sound. 

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BAZOOKA 100-WATT BASS TUBES

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BAZOOKA LED SPEAKERS

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PERFORMANCE PACKAGES

Coach Pontoons can handle all your water sports fun with our  two performance packages.   Both performance packages offer three 25”diameter pontoon tubes, full aluminum interlocking under deck wave performance shield, full length power keels, Seastar hydraulic steering, and lifting strakes. Seastar Hydraulic Steering eases steering a pontoon especially in tight turning at higher speeds.

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BI-TOON

OPTIONAL 3 SERIES

28 GALLON FUEL

RATED UP TO 150 HP

SPORT-TOON

STANDARD

28 GALLON FUEL

RATED UP TO 200 HP

HP PACKAGE

OPTIONAL ALL SERIES

58 GALLON FUEL

RATED UP TO 400 HP

A.  INTERLOCKING UNDER DECK WAVE PERFORMANCE SHIELD

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B.  LIFTING STRAKES

C. EXTRUDED SPLASH FINS

D. POWER KEELS

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Precision-crafted performance, responsive handling, unbelievable feel, just to name a few results of Coach Pontoon's world-class construction.

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